3 in 1 fiber laser cutting welding cleaning machine

Writer： admin Time：2022-08-01 16:40 Browse：℃

3 in 1 fiber laser cutting welding cleaning machine

 

     Nowadays fiber laser cutting, welding and cleaning are often closely linked in metal processing operations. The traditional operation method often requires three different operating equipment to carry out the three processes, not only the cost is high, and the operation efficiency is limited, but also there are a series of problems such as complicated steps and taking up too much space. 

 

     Remcor provides customers with integrated solutions and launches a handheld laser cutting, cleaning, and welding machine! This is a machine with triple functions of laser welding, cleaning, and cutting at the same time. Quickly and easily removes oil, rust, and coatings before welding, and removes debris and discoloration after welding, while performing various sheet cutting processes. It can easily and efficiently help customers achieve the best work efficiency and meet most work scenarios.

 

THE FEATURES OF REMCOR 3 in 1 FIBER LASER MACHINE

Handheld laser welding, cutting, and cleaning machine, with the features of below;

1. Users can choose to switch welding mode,cutting mode and cleaning mode at will and the operation is simple and convenient.

2. Great welding performance,the heat-affected area during welding is small , which will not cause work deformation , blackening ,and traces on the back, and the welding depth is large ,the welding is firm ,and the melting is sufficient .

3. Safe and effective cleaning performance ,laser cleaning machine mainly use lasers to burn off metal surface ,such as rust ,paint,etc., and use metal reflective properties to ensure that the parts themselves are not damaged. the principle of this laser cleaning machine is that when the rust is subjected to high temperature, it will evaporate instantly,and after the plasma is spearated , due to the high reflectivity of the uderlying metal to light, the rust removal part will not be damaged even when exposed to the laser ,therefore ,it is effective and safe and even perfectly cleans the corners of parts such as letters and bolts .

4. Suitable for sheet metal ,doors and windows ,advertising words or some large workpieves,outdoors and scattered welding occasions ,and some other industries .

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THE ADVANTAGES OF OUR PRODUCT

 

1. Laser head safety induction function,only when the gun head touches metal can it emit laser light.

2. Small size ,light in weight,easy to carry ,suitable for various indoor and outdoor working conditions.

3. The welding head has a built-in wireless control module ,which can quickly adjust the parameters at the position of the gun head ,without going back and forth to the main cabinet ,saving time and effort ,and being fast and efficient.

4. The more lightweight design if the welding head ,only 500-800g ,close to the weight of a 550ml bottle of spring ,making it easier to operate for a long time .There is no technical and programming ability required .And will be good at welding even for beginners .

5. The welding seam is exquisite, durable ,and fast ,and the welding speed is 3-10 times faster than that of traditional ARC welding and plasma welding .

6. The influence of thermal deformation is small,and ultra-thin materials (thickness below 0.1mm) can be welded without grinding and polishing.

 

Difference between handheld laser welder and traditional ARC welder

 

Item	Handheld laser welder	Traditional ARC welder
Labor cost	The operation is simple, ordinary workers can get started in half an hour, and the labor cost is low	Professional welders are difficult to recruit, and the cost of employment is high.
Personal injury	Pure single-wavelength beam energy, non-direct, low radiation, only need protective glasses to filter the strong light.	Occupational disease and human injury.
Work efficiency	Fast speed, the efficiency can reach 3-8 times that of argon arc welding, and the linear welding speed can reach 10 cm/s	Slow and inefficient.
Thermal deformation	The energy is concentrated, the influence of thermal deformation is small, and there is almost no thermal deformation.	It has a large thermal influence and is easily deformed.
Weld quality	The weld seam is fine and beautiful, the molten pool is deep, and the strength is high.	The welds are thick and irregular and require secondary grinding and polishing.
Solderable Materials	Very thin materials can be welded	Cannot weld thin materials
Learning difficulty	General workers can be proficient, and inexperienced female workers can also operate.	Professional welders are required, and the technical threshold is high.
Consumables	It can be welded with filler wire or directly welded.	There are consumables, must need welding wire
Weld damage	The welds are beautiful and fine, the molten pool is uniform, and the consistency is good.	With air holes, it is easy to be welded through

 

The difference between handheld laser cleaning machine and traditional cleaning machine

 

ITEM	LASER CLEANING	CHEMICAL CLEANING	MECHANICAL GRINDING	DRY ICE CLEANING
CLEANING METHOD	CONTACTLESS	CONTACT	CONTACT	CONTACT
WORKPIECE DAMAGE	NO	YES	YES	NO
CLEANING EFFICIENCY	HIGH	LOW	LOW	MEDIUM
CONSUMABLES	LESS	CHEMICAL AGENT	Grinding wheel	DRY ICE
CLEANING PERFORMANCE	PERFECT	UNEVEN	UNEVEN	UNEVEN
ENVIRONMENT	CLEAN	POLLUTION	POLLUTION	NO POLLUTION
LABOR	SIMPLE TO OPERATE	HIGH REQUIREMENT FOR WORKER	LABOR-INTENSIVE, PROTECTIVE MEASURES REQUIRED	SIMPLE

  

 

TECHNICAL PARAMETER

 

Power range	500W-2000W
Laser type	Continous fiber laser source
Laser life	about 10 million hours
Fiber length	8-10 meters, can be customaries
Welding depth	0.05mm-6mm
Welding pendulum width	≤5mm
Maximum linear welding speed	200mm/S（depends on material）
cleaning width	0- 80mm
Cutting thickness	0-5mm
Power range	10%-100%
Power consumption	about 1000-5000 watt（full power output）
weight	100kgs
power requirements	two-phase 220V/50HZ
Operating temperature	0-40℃
Working humidity	20%~90%
Equipment size	length X width X height：525X886X600mm（size difference Subject to product updates and customizations change）

 

                                                                        APPLICATION AND SAMPLES 

 

Stainless steel, iron, aluminum, alloy welding, etc., such as: large workpieces, shells, decorative panels, mechanical shells, 
Equipment shells, sheet metal processing, stainless steel sinks, water pipe fittings, stainless steel sheets, corners, aluminum 
alloy doors and windows, floor drains, door handles and door locks, thermos cups, kitchen utensils, etc.

 

 

 

 

WELDING AND CLEANING SAMPLES